{"id":200,"date":"2019-09-04T16:42:58","date_gmt":"2019-09-04T07:42:58","guid":{"rendered":"https:\/\/www.lumex-matsuura.com\/japan\/?page_id=200"},"modified":"2019-10-01T10:56:00","modified_gmt":"2019-10-01T01:56:00","slug":"processing","status":"publish","type":"page","link":"https:\/\/www.lumex-matsuura.com\/english\/about\/processing","title":{"rendered":"Processing Techiniques"},"content":{"rendered":"\n<div class=\"container\">\n        <div class=\"intro\">\n          <h3 class=\"nonCom catch\"><span class=\"abi\">LUMEX Series<\/span> \n Processing Techiniques<\/h3>\n        <\/div>\n        <ul class=\"btTech\">\n          <li> <a href=\"#cnt01\">\n            <div>\n              <p>Laser Sintering<\/p>\n            <\/div>\n          <\/a> <\/li>\n          <li> <a href=\"#cnt02\">\n            <div>\n              <p>Deep Rib Processing<\/p>\n            <\/div>\n          <\/a> <\/li>\n          <li> <a href=\"#cnt03\">\n            <div>\n              <p>Laser Sintering<\/p>\n            <\/div>\n          <\/a><\/li>\n          <li> <a href=\"#cnt04\">\n            <div>\n              <p>Time Reduction<\/p>\n            <\/div>\n          <\/a> <\/li>\n          <li> <a href=\"#cnt05\">\n            <div>\n              <p>3D Free-Form Surface<\/p>\n            <\/div>\n          <\/a> <\/li>\n          <li> <a href=\"#cnt06\">\n            <div>\n              <p>Finish Machining<\/p>\n            <\/div>\n          <\/a> <\/li>\n          <li> <a href=\"#cnt07\">\n            <div>\n              <p>Milling<\/p>\n            <\/div>\n          <\/a> <\/li>\n          <li> <a href=\"#cnt08\">\n            <div>\n              <p>Porous Sintering<\/p>\n            <\/div>\n          <\/a> <\/li>\n          <li> <a href=\"#cnt09\">\n            <div>\n              <p>3D Meshes<\/p>\n            <\/div>\n          <\/a> <\/li>\n          <li> <a href=\"#cnt10\">\n            <div>\n              <p>Cost Reduction<\/p>\n            <\/div>\n          <\/a> <\/li>\n          <li> <a href=\"#cnt11\">\n            <div>\n              <p>Integrated Structures<\/p>\n            <\/div>\n          <\/a> <\/li>\n          <li> <a href=\"#cnt12\">\n            <div>\n              <p>Undercut Machining<\/p>\n            <\/div>\n          <\/a> <\/li>\n          <li> <a href=\"#cnt13\">\n            <div>\n              <p>Back-taper<\/p>\n            <\/div>\n          <\/a> <\/li>\n          <li> <a href=\"#cnt14\">\n            <div>\n              <p>Step Machining Process<\/p>\n            <\/div>\n          <\/a> <\/li>\n          <li> <a href=\"#cnt15\">\n            <div>\n              <p>Custom Made<\/p>\n            <\/div>\n          <\/a> <\/li>\n          <li> <a href=\"#cnt16\">\n            <div>\n              <p>Near-net shape<\/p>\n            <\/div>\n          <\/a> <\/li>\n          <li> <a href=\"#cnt17\">\n            <div>\n              <p>Pre-Milling Powder Suction<\/p>\n            <\/div>\n          <\/a><\/li>\n          <li> <a href=\"#cnt18\">\n            <div>\n              <p>Weight Reduction<\/p>\n            <\/div>\n          <\/a> <\/li>\n        <\/ul>\n        \n        <section id=\"cnt01\"> \n          <h4>01. Laser Processing<\/h4>\n          <div class=\"block type01\">\n            <p class=\"photo\"><img decoding=\"async\" src=\"\/english\/images\/about\/proccessing\/img01.jpg\" alt=\"\"><\/p>\n            <div class=\"column\">\n              <p>Laser processing solidifies the powder layer on the processing table. When processing is finished, the processing table is lowered and metal powder for the next layer is distributed by the distribution unit. The laser then irradiates this powder to complete the next layer. The processes 1 and 2 are repeated 10 times and then milling starts.<\/p>\n            <\/div>\n          <\/div>\n        <\/section>\n        <section id=\"cnt02\">\n          <h4>02. Deep ribs<\/h4>\n          <div class=\"block type02\">\n            <div class=\"photo\">\n              <div>\n                <p><img decoding=\"async\" src=\"\/japan\/images\/about\/proccessing\/img02.jpg\" alt=\"\"><\/p>\n                <h5>Deep ribs\uff08L\/D &gt; 17\uff09<\/h5>\n              <\/div>\n              <div>\n                <p><img decoding=\"async\" src=\"\/japan\/images\/about\/proccessing\/img03.jpg\" alt=\"\"><\/p>\n                <h5> Thin ribs\uff08L\/D &gt; 24\uff09<\/h5>\n              <\/div>\n            <\/div>\n            <div class=\"column\">\n              <p>Deep ribs and thin ribs are created with high precision by the hybrid AM process. Mold manufacture without EDM is possible.<\/p>\n            <\/div>\n          <\/div>\n        <\/section>\n        <section id=\"cnt03\">\n          <h4>03. 3D cooling water channels<\/h4>\n          <div class=\"block type03\">\n            <div class=\"photo\">\n              <div class=\"flex\">\n                <div>\n                  <p><img decoding=\"async\" src=\"\/japan\/images\/solution\/img02-1.jpg\" alt=\"\"><\/p>\n                  <h5>Conventional water channels<\/h5>\n                <\/div>\n                <div>\n                  <p><img decoding=\"async\" src=\"\/japan\/images\/solution\/img02-2.jpg\" alt=\"\"><\/p>\n                  <h5>3D water channels<br>\n                  Solidification within the same cooling time<\/h5>\n                <\/div>\n              <\/div>\n            <\/div>\n            <div class=\"column\">\n              <p>Integrated cooling channels can be created internally on any component or mold. Compared to conventional post process cooling channels, these channels exhibit far superior and efficient cooling, contributing to a significant reduction in injection molding time.<\/p>\n              <div class=\"inTxt\">\n                <p class=\"square\">Injection molding cycle time reduction by 33%<\/p>\n              <\/div>\n            <\/div>\n          <\/div>\n        <\/section>\n        <section id=\"cnt04\">\n          <h4>04. Time Reduction<\/h4>\n          <div class=\"block type03\">\n            <p class=\"photo\"><img decoding=\"async\" src=\"\/english\/images\/solution\/img04.jpg\" alt=\"\"><\/p>\n            <div class=\"column\">\n              <p>Reduction in lead time from design to finish.<br>\n                <span class=\"abi\">LUMEX Series<\/span> can produce molds in one piece and eliminates the need for EDM, assembly or adjustment. In addition, the time required for design and CAM processing can be shortened drastically. Even with deep-ribbed molds, the design time is reduced by approx. 53%, CAM time by 90%, and manufacture time by 83%. In total, a 50% reduction in mold production time is achieved compared with conventional methods.<\/p>\n            <\/div>\n          <\/div>\n        <\/section>\n        <section id=\"cnt07\">\n          <h4>07. Milling<\/h4>\n          <div class=\"block type01\">\n            <p class=\"photo\"><img decoding=\"async\" src=\"\/english\/images\/about\/proccessing\/img04.jpg\" alt=\"\"><\/p>\n            <div class=\"column\">\n              <p>The outer surface of the built part is precision finished at a high speed with a ball endmill. Milling is performed when not after all layers have been completed but during build, after each preset number of layers. This hybrid, layer build process enables manufacture of parts with complicated internal structures.<\/p>\n            <\/div>\n          <\/div>\n        <\/section>\n        <section id=\"cnt08\">\n          <h4>08. Porous Sintering<\/h4>\n          <div class=\"block type04\">\n            <p class=\"photo\"><img decoding=\"async\" src=\"\/japan\/images\/about\/proccessing\/img05.jpg\" alt=\"\"><\/p>\n            <div class=\"column\">\n              <p>Air permeability can be controlled freely by creating a porous structure, simply by adjusting the density of the built part. This achieves gas venting more effectively than any other machine. Users can expect the reduction of resin filling time, prevention of uneven filling, and elimination of gas burning.<\/p>\n              <p><\/p>\n            <\/div>\n          <\/div>\n        <\/section>\n        <section id=\"cnt11\">\n          <h4>11. Integrated Structures<\/h4>\n          <div class=\"block type03\">\n            <p class=\"photo\"><img decoding=\"async\" src=\"\/japan\/images\/about\/proccessing\/img06.jpg\" alt=\"\"><\/p>\n            <div class=\"column\">\n              <p>No splitting: Create mold die parts in one.<br>\n              The <span class=\"abi\">LUMEX Series<\/span> per forms the sintering of complicated mold dies without splitting them, thus eliminating assembly and adjustment stages and making it possible to produce mold dies with no dimensional errors that may be caused by conventional assembly processes.<\/p>\n            <\/div>\n          <\/div>\n        <\/section>\n        <section id=\"cnt13\">\n          <h4>13. Back-taper<\/h4>\n          <div class=\"block type01\">\n            <p class=\"photo\"><img decoding=\"async\" src=\"\/english\/images\/about\/proccessing\/img07.jpg\" alt=\"\"><\/p>\n            <div class=\"column\">\n              <p>Back-taper shaped parts can be produced. After sintering up to layer C, the \u03b1 area which is at a distance \u03b2 can be finished.<\/p>\n            <\/div>\n          <\/div>\n        <\/section>\n        <section id=\"cnt14\">\n          <h4>14. Step Machining Process[Patent No. 4452692]<\/h4>\n          <div class=\"block type01\">\n            <p class=\"photo\"><img decoding=\"async\" src=\"\/english\/images\/about\/proccessing\/img08.jpg\" alt=\"\"><\/p>\n            <div class=\"column\">\n              <p>By repeating processes of \u201claser processing \u2192 semi-finishing \u2192 finishing\u201d, discoloration of the finish surface as well as steps which may occur between a milled layer and a laser processed layer due to heat shrinkage can be prevented. This function is newly developed and named \u201cStep Machining Process\u201d. Fine finishes with high precision can be achieved.<\/p>\n              <p><\/p>\n            <\/div>\n          <\/div>\n        <\/section>\n        <section id=\"cnt15\">\n          <h4>15. Custom Made<\/h4>\n          <div class=\"block type02\">\n            <div class=\"photo\">\n              <div>\n                <p><img decoding=\"async\" src=\"\/japan\/images\/about\/proccessing\/img09.jpg\" alt=\"\"><\/p>\n              <\/div>\n              <div>\n                <p><img decoding=\"async\" src=\"\/japan\/images\/about\/proccessing\/img10.jpg\" alt=\"\"><\/p>\n              <\/div>\n            <\/div>\n            <div class=\"column\">\n              <p>Mesh structures can be used and designed with flexibility to match that of the surrounding bone.<\/p>\n            <\/div>\n          <\/div>\n        <\/section>\n        <section id=\"cnt16\">\n          <h4>16. Near-net shape<\/h4>\n          <div class=\"block type02\">\n            <div class=\"photo\">\n              <div>\n                <p><img decoding=\"async\" src=\"\/japan\/images\/about\/proccessing\/img11.jpg\" alt=\"\"><\/p>\n              <\/div>\n              <div>\n                <p><img decoding=\"async\" src=\"\/japan\/images\/about\/proccessing\/img12.jpg\" alt=\"\"><\/p>\n              <\/div>\n            <\/div>\n            <div class=\"column\">\n              <p>Parts that conventionally needed to be split into multiple pieces can be manufactured in one piece on the LUMEX, achieving a considerable reduction in weight. The amount of waste produced can also be reduced, which reduces environmental impact.<\/p>\n            <\/div>\n          <\/div>\n        <\/section>\n        <section id=\"cnt17\">\n          <h4>17. Pre-Milling Powder Suction<\/h4>\n          <div class=\"block type01\">\n            <p class=\"photo\"><img decoding=\"async\" src=\"\/english\/images\/about\/proccessing\/img17.jpg\" alt=\"\"><\/p>\n            <div class=\"column\">\n              <p class=\"m-btm20\">By removing metal powder around the built part before starting milling,a faster milling speed and a large-diameter tool can be used to shorten the milling time. At the same time, surface finish is improved with less tool wear, enabling efficient manufacture.<\/p>\n              <p class=\"sup ann\">\u203bFor ferrous powders only<\/p>\n              <p class=\"sup ann\">\u203bPanasonic Corporation owns a patent regarding the \u201cpre-milling powder suction function\u201d.<\/p>\n              <p><\/p>\n            <\/div>\n          <\/div>\n        <\/section>\n        <section id=\"cnt18\">\n          <h4>18.Weight Reduction<\/h4>\n          <div class=\"block type02\">\n            <div class=\"photo\">\n              <div>\n                <p><img decoding=\"async\" src=\"\/japan\/images\/about\/proccessing\/img14.jpg\" alt=\"\"><\/p>\n              <\/div>\n              <div>\n                <p><img decoding=\"async\" src=\"\/english\/images\/about\/proccessing\/img15.jpg\" alt=\"\"><\/p>\n                <h5>Spoke model<\/h5>\n              <\/div>\n            <\/div>\n            <div class=\"column\">\n              <p>Weight-trimming by 44% compared with conventional parts is achieved by designing the disc with a spoke-shaped mesh structure and hollow blades.<br>\nThis design is possible only with additive manufacturing by laser sintering.<\/p>\n            <\/div>\n          <\/div>\n        <\/section>\n      <\/div>\n","protected":false},"excerpt":{"rendered":"<p>LUMEX Series Processing Techiniques Laser Sintering Deep Rib Processing Laser Sintering Time Reduction 3D Free [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":102,"menu_order":2,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-200","page","type-page","status-publish","hentry"],"aioseo_notices":[],"aioseo_head":"\n\t\t<!-- All in One SEO 5.0.4 - aioseo.com -->\n\t<meta name=\"robots\" content=\"max-image-preview:large\" \/>\n\t<link rel=\"canonical\" href=\"https:\/\/www.lumex-matsuura.com\/english\/about\/processing\" 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